Customization: | Available |
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Certification: | CE, ISO |
Weave Type: | Plain Woven |
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CFRT(Continuous Fiber Reinforced Thermoplastic composites) --Is based on thermoplastic resin as matrix and continuous fiber as reinforcement material, a new type of thermoplastic composite material with high strength, high rigidity, high toughness, and recyclable that is formed through resin melt impregnation, extrusion and other processes.
CFRT-UD Unidirectional belt
CFRT unidirectional tape is a single-layered, fiber-reinforced thermoplastic composite sheet in which the continuous fibers are unrolled and laid and impregnated with a thermoplastic resin. It is characterized by fibers arranged parallel to each other (0° direction) without interlacing. Product width: 300mm/600mm/1200mm, can be customized.
Main applications: automotive interior and exterior trims, thermoplastic winding pipes, sports leisure, home building materials, transportation logistics, military protection, aerospace.
Main application areas:
Transportation: floor & inner liners and roof panels of rail vehicles, interior and exterior automotive trim, ship decoration panels, container liners and roof panels;
Automotive interior and exterior trims (used in the development of rear anti-collision beams and other high-strength products)
Sports and leisure (snowboards, sleighs, surfboards, diving springboards, oars);
Pressure pipeline structure layer;
Military supplies Lightweight armored armor, missile storage boxes, airdrop boxes;
Aviation related products or components in light weight and high strength components.
CFRT transportation
Floor & inner liners and roof panels of rail vehicles; interior and exterior automotive trims; sleeper carriages; truck compartments, etc.
CFRT home building materials
Home decorating panels, door panels, flooring, bar counters, kitchen cabinets, container energy-saving rooms, mobile home building panels, kitchen toilets and other places wall protection panels, etc.
Using melt impregnation process produce nylon(PA)+continuous carbon fiber reinforced Thermoplastic unidirectional tape prepreg(CF UD tape)
1.using fiber types: carbon fiber or glass fiber;
2.Use extruder model: single screw extruder or twin screw extruder;
3.PA: Carbon fiber = 50% : 50%;
4.Can using plastic raw materials: PA/PP/PE;
5.Production product thickness: 0.2-0.25 mm;
6.Produce product width: 360mm/635 mm;
The continuous carbon fiber reinforced PA UD tape prepreg has no stickiness on the surface, so it is necessary to use a double-belt presses for laminating processing. First, the PA UD tape is manually laid, and then laminated according to the required thickness to form a PA UD tape laminate. The lamination processing temperature is between 230°C and 270°C.
The advantages and disadvantages of continuous carbon fiber reinforced PA prepreg will directly affect the performance of UD tape laminate. The continuous carbon fiber reinforced PA prepreg has a high tensile strength to ensure the strength performance of the UD tape laminate.
Mode | CFRT-UD-GF | ||
Fiber type | 900TEX/1200TEX/2400TEX | Line speed | 5-20m/min |
Resin |
PP/PE/PA/PET/TPU
PC/ABS/P.PS
|
Unreel roller qty.(pc) | 96/192/384/600/700 |
Product width (mm) | 360/630/750 /915 /1270/ 1500/1800 | Extruder model |
GWP36/GWP50/GWP65
GW65/GW90/GW100
|
Product thickness (mm) | 0.15-0.5 | Capacity (kg/h) | 150-500 |
Fiber variety | Glass fiber, carbon fiber, aramid fiber, basalt fiber |