Product Description
The High Output PVC Marble Sheet Extrusion Line is a state-of-the-art production system designed for the manufacturing of PVC (Polyvinyl Chloride) marble sheets, which are widely used for interior decorative applications such as wall panels, flooring, countertops, and other decorative surfaces. This extrusion line offers exceptional productivity, efficiency, and precision in producing high-quality PVC marble sheets with a natural stone appearance.
**Key Features:**
1. **High Output Capacity:**
- The extrusion line is engineered to achieve high throughput, making it ideal for large-scale production. Capable of producing up to **1000 kg/h** or more, it ensures fast production cycles without compromising product quality.
2. **Advanced Extrusion Technology:**
- **Twin-screw extruder**: Equipped with a high-performance twin-screw extruder, this system ensures uniform plasticizing and mixing of the PVC material with additives (such as calcium carbonate, pigments, and stabilizers) for superior product consistency and marble-like texture.
- The extruder is designed for high torque and precise temperature control, which is critical for processing the PVC compounds effectively.
3. **Customizable PVC Marble Effects:**
- The **marble-like appearance** of the sheets is achieved by a combination of coloring agents, surface texture embossing rollers, and precise extrusion parameters. The system offers flexibility in creating various marble patterns, colors, and finishes that closely mimic natural stone.
4. **Advanced Cooling System:**
- A **vacuum calibration tank** and **cooling section** are integrated into the line to ensure that the sheets maintain their shape, dimensional accuracy, and surface quality. The cooling system prevents warping and defects, providing a smooth, uniform finish.
5. **Multi-layer Extrusion Capabilities (Optional):**
- Some models of the extrusion line offer **multi-layer extrusion**, which allows the production of sheets with different layers for added strength, improved aesthetics, and durability. This is ideal for creating decorative sheets with different color patterns or textures on the surface.
6. **High Precision Cutting and Stacking:**
- After extrusion and cooling, the sheets are precisely cut into standard sizes using an **automatic cutting system**. The cutting unit ensures clean edges and accurate length for uniformity in sheet dimensions.
- **Stacking and packaging system**: Once cut, the sheets are stacked neatly and are ready for packaging, minimizing the handling time and reducing the risk of surface damage.
7. **Energy Efficiency and Low Maintenance:**
- The line is designed with **energy-efficient motors**, **high-quality bearings**, and low-friction components to reduce operational costs. Additionally, the line is easy to maintain, with quick access to key parts and a user-friendly control system.
8. **Touchscreen Control System:**
- The extrusion line is equipped with a **PLC touchscreen control system**, which provides full automation, real-time monitoring, and precise control over all stages of production, including temperature, pressure, speed, and output rate.
9. **Environmental Considerations:**
- The extrusion line is built with environmentally friendly features, such as dust removal systems and low-emission designs, to ensure compliance with international environmental standards.
**Applications:**
- **Interior Wall Panels:** PVC marble sheets are used in residential, commercial, and industrial buildings as a cost-effective and aesthetic alternative to natural marble.
- **Countertops & Vanity Tops:** Lightweight, durable, and easy to maintain, making them perfect for use in kitchens, bathrooms, and other countertop applications.
- **Flooring Materials:** Used for creating durable, slip-resistant flooring with a marble-like finish.
- **Decorative Panels:** Can be used in various decorative projects, including false ceilings, partition walls, and cladding.
- **Furniture Manufacturing:** Some designs are used in the production of decorative furniture surfaces.
Specifications
| Model |
GSZ80/156-GF1220 |
GSZ92/188-GF1600 |
| Thickness(mm) |
1-5mm |
1-5mm |
| Width |
1220mm |
1600mm |
| Main power |
75kw |
110kw |
| Product type |
Bilster sheets,decorative panels,Edge banding,advertising board,architectural pates |
| Capacity |
400kg/h |
800kg/h |
The capacity can be changed with different requires.
Detailed Photos
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