Product Description
**Product Description: High-Speed PVC Marble Sheet Extrusion Line**
The **High-Speed PVC Marble Sheet Extrusion Line** is an advanced and highly efficient production system designed for the fast and continuous manufacturing of PVC marble sheets. These sheets are used in various decorative applications, such as wall panels, countertops, and flooring, offering a cost-effective alternative to natural marble with similar aesthetics. This extrusion line is specifically engineered for high-speed operation, ensuring maximum productivity, minimal downtime, and superior product quality, making it ideal for large-scale production environments.
**Key Features:**
1. **High-Speed Production:**
- The extrusion line is optimized for **high-speed processing**, allowing for continuous production of PVC marble sheets at **speeds of up to 20 meters per minute** or more, depending on the sheet thickness and material composition. This makes it an excellent choice for manufacturers seeking high output and efficient operations.
2. **Advanced Twin-Screw Extruder:**
- Equipped with a **high-performance twin-screw extruder**, the line provides excellent plasticization, uniform mixing, and effective dispersion of additives (such as calcium carbonate, pigments, and stabilizers). This ensures smooth and consistent marble-like patterns throughout the production process.
- The extruder is designed for **high torque** and **precise temperature control**, which allows for consistent processing of PVC and other compounds, resulting in high-quality sheets.
3. **Customizable Marble Effect:**
- The line offers full flexibility to create a variety of **marble patterns and colors**. By adjusting extrusion parameters and utilizing specialized coloring agents, manufacturers can produce sheets with natural stone-like textures, including veins, color gradients, and glossy finishes.
- The **surface embossing rollers** and **decorative film laminating units** further enhance the marble effect, allowing for a variety of finishes, from high-gloss to matte, with realistic stone-like patterns.
4. **Efficient Cooling System:**
- The **vacuum calibration tank** and **water cooling system** work in tandem to cool and stabilize the sheets immediately after extrusion. The cooling process ensures that the PVC sheets retain their dimensional accuracy and surface smoothness while preventing warping or defects.
5. **High Precision Cutting & Stacking:**
- The **automatic cutting system** ensures high precision when cutting the sheets to the desired length. The cutting unit works seamlessly with the high-speed extrusion line, enabling precise, consistent cuts without disrupting the production flow.
- After cutting, the sheets are automatically stacked and prepared for packaging, reducing manual labor and increasing overall efficiency.
6. **Multi-Layer Extrusion (Optional):**
- Some versions of the extrusion line include **multi-layer extrusion capabilities**, allowing for the creation of sheets with multiple layers. This can be used to improve strength, durability, and the appearance of the sheets, providing additional options for decorative applications.
7. **Energy-Efficient Design:**
- The extrusion line is designed with energy-saving features such as **high-efficiency motors** and optimized heating and cooling systems, which help reduce energy consumption while maintaining high-speed production capabilities.
8. **User-Friendly Control System:**
- The line features a **PLC-based touchscreen control system** that offers full automation and real-time monitoring of key parameters, including temperature, pressure, extrusion speed, and output rate. The system ensures precise control over every aspect of the production process, improving consistency and quality.
- The intuitive interface allows operators to easily adjust settings and monitor the system's performance, reducing operator error and downtime.
9. **Low Maintenance and High Durability:**
- The components of the line are built for **long-term durability** and minimal maintenance. The high-quality materials and precision-engineered parts ensure that the system operates smoothly even at high speeds, with minimal wear and tear over time.
- Easy access to critical parts and a simplified maintenance schedule contribute to a reduced need for downtime, further increasing the system's efficiency.
**Applications:**
- **Interior Wall Panels:** Ideal for creating PVC marble sheets used in residential and commercial interior wall coverings, offering a sophisticated and cost-effective alternative to natural stone.
- **Countertops & Vanity Tops:** Used for producing lightweight, durable, and aesthetically appealing countertops for kitchens, bathrooms, and other spaces.
- **Flooring Materials:** PVC marble sheets are perfect for creating slip-resistant, easy-to-clean, and attractive flooring options.
- **Furniture & Decorative Surfaces:** These sheets can be used in the production of decorative furniture surfaces, false ceilings, cladding, and partitions.
- **Public Spaces:** Suitable for high-traffic areas such as hotels, shopping malls, and office buildings due to their durability and ease of maintenance.
Specifications
| Model |
GSZ80/156-GF1220 |
GSZ92/188-GF1600 |
| Thickness(mm) |
1-5mm |
1-5mm |
| Width |
1220mm |
1600mm |
| Main power |
75kw |
110kw |
| Product type |
Bilster sheets,decorative panels,Edge banding,advertising board,architectural pates |
| Capacity |
400kg/h |
800kg/h |
The capacity can be changed with different requires.
Detailed Photos
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