Product Description
**Product Description: Professional PVC Marble Sheet Extrusion Line**
The **Professional PVC Marble Sheet Extrusion Line** is a high-performance, specialized production system designed to manufacture premium quality PVC marble sheets. This extrusion line is engineered to meet the needs of high-end manufacturers looking for a versatile, reliable, and efficient solution to produce PVC sheets with a natural marble appearance. These sheets are commonly used in interior decorative applications such as wall panels, countertops, and flooring, offering a durable and cost-effective alternative to natural stone.
**Key Features:**
1. **High-Quality Marble Effect:**
- This extrusion line utilizes advanced technology to produce **realistic marble-like patterns** on PVC sheets. By carefully adjusting extrusion parameters and using high-quality pigments, additives, and embossing rollers, the line ensures a **premium marble effect**, mimicking the texture, color variations, and depth of real marble.
- The system also supports **multi-layer extrusion** (optional), enabling the creation of sheets with different surface textures and appearances, such as glossy, matte, or embossed finishes.
2. **Precise and Stable Extrusion Process:**
- The **high-performance twin-screw extruder** is at the heart of the system, providing excellent plasticization, homogenous mixing, and uniform dispersion of materials. This guarantees the **high quality and consistency** of each sheet produced, minimizing defects such as bubbles, cracks, or uneven patterns.
- The extruder is equipped with **advanced temperature control systems** and **high-torque drives**, allowing precise regulation of the extrusion process, which is essential for producing high-quality PVC marble sheets.
3. **High Output and Efficiency:**
- The professional-grade PVC marble sheet extrusion line is designed for **high-output production** while maintaining excellent product quality. With speeds reaching up to **20 meters per minute** or higher (depending on sheet thickness and composition), the line is ideal for **mass production** in a range of industries.
- The **high-output capacity** ensures cost-effectiveness and reduces manufacturing costs per unit, making it suitable for large-scale operations and commercial production.
4. **Flexible Sheet Specifications:**
- The extrusion line can produce **PVC marble sheets** in a wide range of **thicknesses** (from 1 mm to 30 mm) and **widths** (standard sizes include 1220 mm, 1560 mm, or customized sizes), offering flexibility for different market demands.
- Sheets can be manufactured with varied finishes, colors, and designs, making them ideal for use in diverse applications.
5. **Efficient Cooling and Calibration:**
- After extrusion, sheets are passed through a **vacuum calibration tank** and **water cooling system**, which ensures that the sheets cool evenly and maintain their dimensional accuracy and surface finish.
- The precision cooling system also prevents warping, curling, or cracking, preserving the **high-quality surface texture** that is characteristic of PVC marble sheets.
6. **High Precision Cutting and Stacking:**
- The line features an **automatic cutting system** that ensures precise cutting to the required length, with accurate tolerances for consistent sheet dimensions.
- Following cutting, the **automatic stacking system** arranges the sheets neatly for easy handling and packaging. The stacking system minimizes the risk of surface damage during production and transportation.
7. **User-Friendly Control System:**
- The **PLC touchscreen control system** allows for full automation, providing real-time monitoring and precise control over every aspect of the production process, including extrusion speed, temperature, pressure, and product dimensions.
- The control panel is designed for ease of use, ensuring that operators can quickly make adjustments, improve efficiency, and maintain high-quality standards with minimal training.
8. **Energy Efficient Design:**
- This extrusion line is designed with **energy-saving technologies** to minimize power consumption while maximizing output. The efficient **motor drives**, **heating elements**, and **cooling systems** contribute to **reduced energy costs**, making it a cost-effective solution for long-term production.
- **Environmentally friendly practices**, such as optimized material use and low-emission systems, are integrated into the design.
9. **Low Maintenance and Durability:**
- Built with **high-quality materials** and **durable components**, the professional PVC marble sheet extrusion line is designed for long-term use with minimal maintenance. Regular maintenance and cleaning can be performed quickly, thanks to easy access to key parts of the system.
- The system's **durability** ensures **low downtime**, high operational efficiency, and fewer maintenance-related disruptions during production.
**Applications:**
- **Wall Panels:** PVC marble sheets are widely used for creating stylish and functional wall coverings in homes, offices, hotels, and commercial spaces. They offer a **lightweight, easy-to-install, and low-maintenance** alternative to traditional marble tiles.
- **Countertops & Vanity Tops:** These sheets provide **durability, aesthetic appeal**, and easy maintenance, making them a popular choice for kitchens, bathrooms, and workspaces.
- **Flooring Materials:** Used in both residential and commercial flooring, PVC marble sheets offer **slip resistance**, easy cleaning, and a luxury finish at a fraction of the cost of natural stone.
- **Interior Design & Decorative Surfaces:** PVC marble sheets are commonly used in **false ceilings, partitions**, and **decorative panels**, enhancing the aesthetic appeal of any interior space.
- **Furniture Surfaces:** PVC marble sheets are also used for **furniture** production, particularly for surfaces such as tabletops, cabinets, and wardrobes, offering a luxurious look with greater durability and ease of care compared to natural stone.
Specifications
| Model |
GSZ80/156-GF1220 |
GSZ92/188-GF1600 |
| Thickness(mm) |
1-5mm |
1-5mm |
| Width |
1220mm |
1600mm |
| Main power |
75kw |
110kw |
| Product type |
Bilster sheets,decorative panels,Edge banding,advertising board,architectural pates |
| Capacity |
400kg/h |
800kg/h |
The capacity can be changed with different requires.
Detailed Photos
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